Repair & Maintenance
Zip that won't close — on a hike
If the zip springs open in the middle of a hike, the slider has often spread apart. Here is how to squeeze it back into shape with a multi-tool or two stones.
If the zip on your jacket springs open in the middle of a hike — especially in the cold or after many openings — it is often the slider that has spread apart. The heavy piece that slides up and down is slightly too loose to press the teeth or the coil together.
The repair is a temporary fix that will hold until you get home.
What you need
- A multi-tool with a pliers function (Leatherman, Gerber and others)
- OR two stones — works if you do not have a tool
How to fix it
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Open the zip fully — slide the slider down to the bottom stop and pull the sides apart. If it is a sleeping-bag zip or another type without a bottom stop, open it as far as possible.
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Squeeze the slider gently — use the pliers on the multi-tool to press the two sides of the slider slightly closer together. A little at a time — squeezing too hard crushes the slider.
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Test as you go — put the zip together and check that it closes tightly. Repeat the squeezing if there are still problems.
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Done — this is temporary. Replace the slider when you get home.
With two stones
If you do not have a multi-tool:
- Hold the slider between two flat stones
- Press gently with even pressure
- Test, repeat
Less precise than a multi-tool, but it works.
When this is not enough
Squeezing the slider is a short-term fix. If:
- The teeth or coil are missing — the whole zip must be replaced
- The slider is cracked — replace the slider
- The bottom stop is broken — full zip replacement
For a permanent repair at home: see Replacing a zip slider or Replacing the front zip on jackets for a full zip replacement.
Prevention
- Do not pull the zip hard when it gets stuck — find out what is blocking it
- Keep the zip clean — sand, dirt and lumps of ice wear it out quickly
- Lubricate it with wax or silicone spray now and then — gives 10x longer life
Back to Repair → · Replacing a zip slider → · Repairs on a hike →
Text: Lars Peters and Snuitide (2022), revised 2026.